1. INTRODUCTION
The growing demand for natural ingredients for food and pharmaceutical applications has placed the valorization of agro-wastes at the center of the circular bioeconomy. The contribution of the cashew sector (Anacardium occidentale L.) to waste production is approximately 40.34 million tons, of which more than 90.73% relates to cashew apple processing [1,2]. In 2023, Côte d’Ivoire, the world’s largest producer of cashew nuts with more than 1.20 million tons, contributed 11.4 million tons of cashew apples considered waste [3]. Moreover, processing this volume into juice would generate about 1.5 million metric tons of waste, out of other cash crop waste. This leads to environmental problems, including the generation of greenhouse gas emissions during anaerobic decomposition [4]. Therefore, its valorization into bioproducts, mainly pectin, remains a promising strategy due to the growing demand for pectin, for new sources of pectin, and for pectin with desired properties [5-7].
Pectin is a hydrocolloidal heteropolysaccharide of α-D polygalacturonic acid, partially acetylated or esterified by methyl groups, found in the cell wall and middle lamellae of dicotyledonous plants [8]. Many beneficial food and non-food properties are attributed to it due to its non-toxicity and ecological nature. Traditionally, it is used as a gelling, emulsifying, and thickening agent in food. Recently, pectin has been increasingly utilized as a fat replacer, as a health-promoting functional ingredient, and as a prebiotic [9-12]. For medicine and pharmaceutical purposes, it has been used as a carrier to control drugs or bioactive release [13,14]. However, these properties are related to raw material origin, extraction conditions, and method [8,15].
Recently, pectin has been recovered from many sources, such as peach pomace [15], Spondias purpurea L. peel [16], durian rind [15], and cocoa byproducts [17]. However, processing conditions affect production yield and physicochemical and functional properties [18,19]. For instance, longer extraction time at a higher temperature increases pectin yield but decreases its molecular weight, resulting in a decrease in pectin solution viscosity [18]. Besides, at a low extraction solvent pH, the pectin degree of methylation is high, but its water dissolution capacity is reduced [20]. Moreover, the conventional method, commonly based on maceration in acidified hot water, consumes time, energy, and solvents, leading to low extraction yield, pectin property modification, and an enormous amount of wastewater generation that affects the environment [7,21]. As a result, several innovative extraction methods, such as microwaves, supercritical CO2, subcritical water, high-voltage pulsed electric fields, high hydrostatic pressure, and ultrasound-assisted extraction (UAE), have been developed [8,22]. UAE has emerged as an advanced, cost-efficient, eco-friendly, adjustable, quick, sustainable, and most utilized technique for extracting bioactive compounds from plant-based agro-industrial foods [23-25]. It utilizes acoustic cavitation to disrupt cell walls, facilitating pectin release from the plant matrix, which enhances extraction yield, shortens extraction time, and preserves native physicochemical and functional properties [16,26]. Moreover, combining acidified hydrochloric acid (HCl) water with UAE (UAE-HCl) yields higher pectin extraction compared to UAE-organic acids, microwave-assisted extraction-HCl (MAE-HCl), and conventional extraction-HCl (CE-HCl) [27]. In addition, due to the significant reduction of extraction solvent volume, HCl consumption in the UAE is low [24], leading to sustainable production of pectin [16]. Furthermore, Khedmat et al. [27] showed that UAE effectively preserves technological, biofunctional, and nutritional properties of pectin. Therefore, it has been successfully employed to recover pectin from many agro-wastes [4,6,16,17,29,30].
The UAE efficiency is affected by both operating conditions and extraction processes that impact the molecular structures of targeted molecules, resulting in variation in their biological properties [25]. Therefore, optimization is necessary to maximize yield and obtain a standardized quality pectin. In this context, response surface methodology (RSM) is a mathematical model-based tool commonly used to optimize the extraction conditions by evaluating the influence of multiple operational parameters [22].
To our knowledge, no previous studies have reported the optimization of UAE conditions for pectin extraction from cashew apple pomace despite the previous work of Yapo and Koffi [5] and Tamiello-Rosa et al. [6], which used conventional Soxhlet extraction. Therefore, this study investigates the optimization of the UAE pectin extraction process yield using the Box–Behnken design (BBD) coupled with the desirability function. The pectin was extracted by UAE and CE under optimized conditions and compared in terms of physicochemical and functional properties.
2. MATERIALS AND METHODS
2.1. Materials and Reagents
Ripe cashew apples were purchased at the local market in Korhogo, Côte d’Ivoire. Ethylene diamine tetraacetic acid, sodium azide, HCl, sodium hydroxide (NaOH), sodium chloride, phenolphthalein reagent, and ethanol were purchased from Merck, Germany. All chemicals used were of analytical grade.
2.2. Sample Preparation
After soaking in 2 ppm chlorinated water for 5 min, the fresh cashew apples were washed with distilled water, sliced into small pieces, and then crushed in a laboratory fruit blender. The pomace obtained, after mixture filtration on nylon cloth, was immediately spread in thin layers on stainless steel trays and oven-dried (model number: UM500, Memmert GmbH, Schwabach, Germany) at 50°C until constant weight and then powdered. The powder was sieved through a 200 μm mesh and stored in a tightly closed bottle at 4°C until further analysis.
2.3. Production of Pectin by UAE and CEs.
The UAE of cashew apple pomace pectin (CAPP) was carried out according to the method described by Dranca and Oroian [7] with slight modifications [Figure 1]. Briefly, 20 g of CAPP were mixed with an adequate volume of a 1 M hydrochloric acid solution diluted in distilled water until the desired pH was achieved [Table 2]. The mixture was magnetically stirred (150 rpm) for 2 min and placed in an ultrasonic bath (Bandelin SONOREX Super RK 100 H, 35 KHz) at maximal power (320 W) for the required process time. The resulting mixture was vacuum filtered on a 0.45 μm Whatman paper to obtain clarified pectin extract, immediately cooled to room temperature using an ice bath. Pectin was precipitated by adding 96% ethanol (1:1) while gently stirring at 50 rpm and incubating overnight at 4°C. The precipitated pectin was washed 3 times with 100 mL of 96% ethanol and then dried in an air oven at 50°C until a constant weight. For the conventional method, maceration was carried out at 80°C using a heating plate with magnetic agitation at 150 rpm, following the same procedure under the optimal conditions determined by UAE optimization.
| Figure 1: Diagram of the pectin extraction process from cashew apple pomace using ultrasound-assisted extraction. [Click here to view] |
Table 1: Analysis of variance of the fitted quadratic model for cashew apple pectin yield.
| Source | Sum of squares | df | Mean square | F-value | P-value |
|---|---|---|---|---|---|
| Model | 58.96 | 9 | 6.55 | 186.51 | <0.0001*** |
| SSR | 0.4753 | 1 | 0.4753 | 13.53 | 0.0143* |
| Time | 19.22 | 1 | 19.22 | 547.19 | <0.0001*** |
| pH | 33.42 | 1 | 33.42 | 951.33 | <0.0001*** |
| SSR×Time | 0.4225 | 1 | 0.4225 | 12.03 | 0.0179* |
| SSR×pH | 1.95 | 1 | 1.95 | 55.4 | 0.0007*** |
| Time×pH | 0.81 | 1 | 0.81 | 23.06 | 0.0049** |
| SSR2 | 0.252 | 1 | 0.252 | 7.17 | 0.0439* |
| Time2 | 2.15 | 1 | 2.15 | 61.32 | 0.0005*** |
| pH2 | 0.5509 | 1 | 0.5509 | 15.68 | 0.0107* |
| Residual | 0.1756 | 5 | 0.0351 | ||
| Lack of Fit | 0.0956 | 3 | 0.0319 | 0.7969 | 0.5982 ns |
| Pure Error | 0.08 | 2 | 0.04 | ||
| R2 | 0.997 | ||||
| Adjusted R2 | 0.992 | ||||
| Predicted R2 | 0.991 | ||||
| C.V. | 3.57% | ||||
SSR: Solvent to solid ratio; df: Degree of freedom; C.V.: Coefficient of variation; R2: Coefficient of determination; ns: Non-significant;
*: Significant;
**: Highly significant;
***: Extremely significant.
Table 2: Box–Behnken design matrix of independent variables with actual and coded values along with the experimental and predicted responses of ultrasound-assisted extraction of pectin from cashew apple pomace.
| Run | Independent variables | Pectin yield (%) | |||
|---|---|---|---|---|---|
| SSR (mL/g) | Time (min) | pH | Experimental | Predicted | |
| 15* | 25:1 (0) | 25 (0) | 2.25 (0) | 6.00 | 6.00 |
| 6 | 40:1 (+1) | 25 (0) | 1.5 (−1) | 6.98 | 6.94 |
| 9 | 25:1 (0) | 10 (−1) | 1.5 (−1) | 5.00 | 4.89 |
| 1 | 10:1 (−1) | 10 (−1) | 2.25 (0) | 2.80 | 2.86 |
| 14* | 25:1 (0) | 25 (0) | 2.25 (0) | 5.80 | 6.00 |
| 12 | 25:1 (0) | 40 (+1) | 3.0 (+1) | 3.80 | 3.91 |
| 11 | 25:1 (0) | 10 (−1) | 3.0 (+1) | 1.80 | 1.71 |
| 7 | 10:1 (−1) | 25 (0) | 3.0 (+1) | 2.33 | 2.37 |
| 5 | 10:1 (−1) | 25 (0) | 1.5 (−1) | 7.80 | 7.85 |
| 13* | 25:1 (0) | 25 (0) | 2.25 (0) | 6.20 | 6.00 |
| 8 | 40:1 (+1) | 25 (0) | 3.0 (+1) | 4.30 | 4.25 |
| 3 | 10:1 (−1) | 40 (+1) | 2.25 (0) | 6.75 | 6.61 |
| 10 | 25:1 (0) | 40 (+1) | 1.5 (−1) | 8.80 | 8.89 |
| 4 | 40:1 (+1) | 40 (+1) | 2.25 (0) | 6.50 | 6.44 |
| 2 | 40:1 (+1) | 10 (−1) | 2.25 (0) | 3.85 | 3.99 |
*: Center point run, SSR: Solvent to solid ratio.
2.4. Experiment Design and Optimization
To evaluate the factor effects and optimize pectin extraction yield, a BBD was conducted using Design-Expert version 13 software (Stat-Ease, MN, USA). Fifteen experiments, including three repetitions at central points, were randomly performed [Table 2]. The quadratic polynomial model was developed from experimental data, and its reliability was evaluated based on lack of fit, regression coefficient, and analysis of variance (ANOVA), P-value allowing to determine the significant factors of the model.
|
where Y is the predicted response; β0 is a constant, βj, βjj, and βij are regression coefficients for linear, quadratic, and linear interactive effect terms, respectively; k is the number of factors (k = 3), and Xi and Xj are factors (independent variables) in coded values.
The pectin extraction process was optimized using Derringer’s desirability function numerical methodology as described by Kamal et al. [21]. The optimal conditions obtained were then validated by statistically comparing the predicted model response value with the mean value of three experimental trials conducted under these optimal conditions.
2.5. Determination of Physicochemical Properties of CAPP
2.5.1. Extraction yield
Pectin extraction yield was calculated using the equation proposed by Kamal et al. [221].
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where Yp is the yield of extracted pectin (%), Wd is the weight of obtained dried pectin (g), and Wcp is the amount of dried cashew pomace powder used for extraction (g).
2.5.2. Moisture content (MC) and ash content (AC)
MC was determined using the Association of Official Analytical Chemists method [31] by drying 1.0 g of pectin in an oven (Memmert U 15, Germany) at 105°C until a constant weight. The MC was then calculated using the equation.
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where W0, W1, and W2 are the weight of the empty crucible, the weight of the crucible + pectin sample before drying, and the weight of the crucible + pectin sample after drying, respectively.
AC was determined using the AOAC [31] method by ashing 1 g of pectin sample in a crucible at 550°C for 4 h using a muffle furnace (Heraeus electronic, France). After cooling in a desiccator at room temperature, the AC was calculated using the equation.
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where W0, W1, and W3 are the weight of the empty crucible, the weight of the crucible + pectin sample before ashing, and the weight of the crucible + pectin sample after ashing, respectively.
2.5.3. pH and titratable acidity (TA)
The AOAC [31] method, with slight modifications, was used to determine the pH of a 1 g solution of pectin powder in 50 mL of distilled water using a pH meter electrode (Hanna HI5222-01).
For TA, 10 mL of pectin vacuum filtrate (1 g in 50 mL) under magnetic stirring was titrated with 0.1 M NaOH using phenolphthalein as an indicator [32]. TA was calculated as follows:
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where W is the pectin sample weight (g), VNaOH is the volume of NaOH poured (mL), and 0.1 is the NaOH normality.
2.5.4. Degree of esterification (DE)
The DE of pectin was determined using the titrimetric method of Wang et al. [33]. After complete dissolution of 50 mg of pectin in 10 mL of boiling distilled water under magnetic stirring, the resulting solution was titrated with 0.1 M NaOH volume (V1) using phenolphthalein (4 drops) as an indicator. Thereafter, this solution was saponified by adding 20 mL of NaOH under continuous stirring at 400 rpm for 30 min and then neutralized with 20 mL of HCl 0.5 M prior to a titration with 0.1 M NaOH (V2). The DE was then calculated using the equation.
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2.5.5. Methoxyl content (MeOC)
The MeOC was determined following the procedure described by Fakayode and Abobi [34]. This involved adding 25 mL of 0.25 N NaOH to the final solution obtained from the EW procedure and thoroughly mixing it. After incubating the mixture for 30 min at room temperature, 25 mL of 0.25 N HCl was added before titration with 0.1 N NaOH. The MeOC (%) was then calculated using Equation 7.
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where Wp is the weight of the sample (g), NNaOH and VNaOH are the normality and the volume (mL) of NaOH, respectively, and 31 is the molecular weight of the methoxy group.
2.5.6. Equivalent weight (EW)
EW was determined using the method reported by Fakayode and Abobi [34]. Initially, 0.5 g of pectin powder was placed in a 250 mL conical flask, followed by the sequential addition of 5 mL of ethanol, 1 g of NaCl to sharpen the endpoint, and 100 mL of distilled water, while stirring at 300 rpm. After 1 h, the mixture was slowly titrated with 0.1 N NaOH until the solution was pink using a phenolphthalein indicator. The equation was then used to calculate the EW.
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where Wp is the weight of the sample (g), NNaOH and VNaOH are the normality and the volume (mL) of NaOH, respectively.
2.5.7. Anhydrouronic acid content (AUAC)
AUAC, which indicates the purity of the extracted pectin, was estimated according to the following equation of Nguyen and Pirak [35].
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where 176 g/mol is the molecular weight of AUA; z and y are the volume (mL) of NaOH in EW and MeOC determination, respectively, and Wp is the sample weight (g).
2.6. Fourier-Transform Infrared Spectroscopy (FT-IR)
FT-IR spectroscopy was performed to gain insight into the chemical functionality of CAPP. Before the measurement, samples were mixed with potassium bromide (1:100), pressed into pellets, and then the FTIR spectra were determined using a Nicolet 5700 FTIR spectrometer (Thermo Fisher Scientific, USA) in the wavenumber range of 400–4000 cm−1 with a resolution of 4 cm−1.
2.7. Determination of Functional Properties of CAPP
2.7.1. Water solubility
The method described by Bamba et al. [32], with a slight modification, was used to determine pectin water solubility (PWS) by dissolving 1 g of powder in 100 mL of distilled water under magnetic agitation for 20 min. After centrifugation of the resulting mixture at 4000 rpm for 5 min (HETTICH model EBA III centrifuge), 25 mL of supernatant was oven-dried at 105°C until a constant weight. The PWS was then calculated as follows:
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where Wdw denotes the dry weight of 25 mL (g), and WS is the weight of the supernatant (g)
2.7.2. Water holding capacity (WHC) and oil holding capacity (OHC)
WHC and OHC of pectin were determined using the method described by Kazemi et al. [21] with a few modifications. Pectin powder (2 g) was added to 20 mL of distilled water or palm oil in a pre-weighed 50 mL centrifuge tube and then vortexed for 1 min. After standing for 10 min for complete wetting, the tube was centrifuged at 3500 rpm for 30 min, the supernatant was discarded, and the swollen pectin slurry was weighed. WHC and OHC, expressed as grams of water or oil retained per gram of pectin sampled, were calculated as follows:
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where W0 is the weight of the empty centrifuge tube, W1 is the weight of the centrifuge tube containing the sampled pectin powder, and W2 is the weight of the centrifuge tube containing the swollen pectin slurry.
2.7.3. Emulsifying activity (EA) and emulsion stability (ES)
Pectin EA and ES were evaluated following the method described by Kazemi et al. [21] with some modifications. For this purpose, 5 mL of palm oil was added to a 5 mL pectin aqueous solution (0.5% w/v) containing 0.02% sodium azide in a 15 mL centrifuge tube. The mixture was then subjected to 10 min of ultrasonic bath treatment and subsequently centrifuged at 4500 rpm for 10 min. Thereafter, the resulting emulsion was stored at 4°C for 1 and 30 days. The EA and ES were calculated using equations.
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where VE is the volume of the fresh emulsifying layer (t = 0 day), VT is the total volume of the system, and VR is the volume of the remaining emulsifying layer after storage (t = 1 and 30 days).
2.7.4. Foaming capacity (FC) and foam stability (FS)
For pectin FC and FS, two pectin solutions at 2% and 4% were prepared by gently dissolving 0.5 and 1 g of pectin into 25 mL beakers at 100 rpm at room temperature, respectively. Subsequently, 10 mL of each prepared solution was poured into a 15 mL centrifuge tube and vortexed for 3 min [35]. FC and FS were expressed as the percentage of volume increase and the remaining volume after vortexing and after storage for 30 min, respectively. They were calculated using equations.
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where VI, V0, and V30 are the initial volume before vortex, just after vortex, and after storage for 30 min, respectively.
2.8. Statistical Analysis
The experimental design and statistical analysis of the BBD were carried out using Design-Expert version 13 (Stat-Ease, MN, USA), whereas the characterization analysis results were examined using Statistica 13.5. All characterization experiments were performed in triplicate, and the results were presented as mean values with their standard deviations using Excel 2019. The Student’s t-test and one-way ANOVA were performed to compare the data as appropriate, and significance was determined based on a P < 0.05.